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Before it starts...

Check your carburettor: cracks?

the mezack has broken down You have to check your carburettor for cracks. Please send me high detailed images of the cracks to consider if a restauration is still worth it and useful.
It´s pointless sending me such bodies the mezack has broken down.
BFL cracks I always check BFL/R bodies for cracks, see example in picture. You find new ones in the price-list.

IMPORTANT: Careful Packing and protection

bad packing example Please pack your carbs rather better than worse, otherwise something like this might happen they´re scrap and all the work was for nothing....)
See bad example
Before you send off your carbs, take a couple of shots with a digi-camera for your protection and to avoid possible, later misunderstandings.


Restoration sequence

Delivery

Solex PAITA before Restoration After your carburetter system arrives here it will receive the following treatments.
HINT: Please ensure a safe transport by packing the system properly. A damaged carb is quite annoying. And you must drain off all oil and petrol. (otherwise I'll get earache from the postman...)

Chemical Cleaning

Dry cleaning with special carb-cleaner The carburetters are chemically cleaned, checked to original specification and then stripped.

Checking every part

Control of every single part All seperate parts are checked:



Pictures of typical repairs you can see on this page: Typical Repairs.

Mechanical Cleaning

SU HD8 carbs were ultra-sonic cleaned Static parts are bead-blasted carefully with very fine (150-200μm grade) mix, and then ultra-sonic cleaned.
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Bright zinc-plated (extra costs - check pricelist)

steelparts - before/after - cleaning, galvanising smallparts galvanised tubes galvanised Jaguar MK2 linkage galvanised Spitfire linkages galvanised When a set-up is restored, I can also offer the possibility of having small parts zink bright-plated which gives an optimal surface-protection and optically pleasing, as original. These may be plated in blue (white ) or yellow - check price-list.
Cast-iron butterfly-housings are black-bright zinc-plated after bead-blasting, to ensure permanent rust-protection. All ferrous parts are newly bright zinc-plated on option.
Actuating drives/shafts are overhauled (SU), excepting worn ball-heads, cups and fork ends. For an extra offer please contact or check the pricelist.

Skimming

Skimming a surface firmly Mating surfaces are skimmed to ensure best sealing and tensionfree assembly.

New shafts and bushes

1. shaft: heavy wear; 2.: new shaft; 3.: After fitting, polishing and hard-chrome plating heavy wear on shaft;
new shaft;
polished and hard-chrome plated
Throttle- shafts and bushes are replaced. An important step to stop the ingress of false air i.e. weak mixture, therefore overheating. Unwanted axial play is equalized by the use of special shims. With some types, oversize shafts can be used, with others, larger bushes made of lead-phosphorbronze with an integrated "O"-Ring that guarantees air-tightness.
To reduce wear in a markable way the shafts are highly polished and hard-chrome plated by which they are virtualy wear-free. There is also a very low friction rate due to the extremely hard, smooth surface, which, obviously leads to feather-light operation. This surface treatment is worldwide uniquely used only by BOB.
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Assembly

A small batch of PHH44 is assembled The carburetters are re-built to original specification- all gaskets, seals and wearing parts are checked and replaced.
Missing parts are found or reproduced to pattern, generally by wire-spark erosion. Any worn ball-heads and cups are replaced.
Also complete linkages and spindles can be overhauled to ensure optimal synchronizing.

Proof of functions

Is the fuel-level allright? All carburetters are pre-set, functionally checked and delivered to assemble.
Some carburetters are gas-checked on a specialy built flow-bench. Maximum flow-rate is checked at 2,5 kg/h, air valve closed. Further the fuel-level, accelerater-pump injected amount (manufacturers specification) are checked. A tolerance of 0,5 kg/h is allowed between the throat on twin-choke carburetters.
STE flowmeters are recommended for synchronizing. (may be purchased from Viktor Günther)

Fine-tuning support

jets and needles Occasionaly it´s quite possible that the newly re-furbished carb won´t run. This has nothing to do with the basic construction of the carb, rather with the size of the jets (Solex and Zenith), or the needle shape (SU and Stromberg). Incorrect jetting can sometimes give completely differant results. Through customer feed-back, original manufacturers lists or pattern, I try to get the optimal running characteristics, but this does not always succeed has a standard camshaft replaced the worn one during the last engine overhaul, is the distributor absolutely the correct one for this engine or is there another serious reason why the engine doesn´t run well?
Through dialog with the experienced fitter who is setting up the system, I´ll find out which must be altered and I´ll send then, free of charge, replacements for the system.
Simply send back the old jets/needles. Please note that it might be the case that several jets must be tried out before things are perfect as mentioned, no costs entail.

Result

Solex PAITA reconditioned After this you recieve Carburetters that are better than new.

Final assembly and Note

Please remember even a freshly reconditioned carburetter that´s been correctly jetted, may have to be fine-tuned by a competent mechanic. Not all engines are the same and were standard parts used during the last engine overhaul? Generations of car mechanics have been working on your car - has anything been modified? Another distributor or similar? All these will affect smoothe engine running. If your German´s passable, read the reports in "Oldtimer Markt" under publications for valuable hints.
It's not always the carbs that cause rough-running. Correctly adjusted timing and dwell-angle, good compression and a mechanically sound engine are priorities to get them to run well. If you're a bit unsure, get a competant carb-specialist to inspect them before you take them off and send them to me. You could save yourself a lot of time, money and hassle. (The best test-bench for your carbs is your own engine...)
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©2013 by Automobilmanufaktur Kassel | Vintage Carburetter Restoration | Fon 0561-8906812 | Contact
Last actualisation: 02.07.2013
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